基于TBM滚刀磨损监测数据的滚刀磨损状态分析

陈俊达; 殷丽君; 龚秋明; 谢兴飞

doi:10.20265/j.cnki.issn.1007-2993.2025-0123

基于TBM滚刀磨损监测数据的滚刀磨损状态分析

doi: 10.20265/j.cnki.issn.1007-2993.2025-0123

北京工业大学建筑工程学院，北京　100124

详细信息

作者简介:
陈俊达，男，2000年生，在读硕士研究生，主要从事掘进机隧道施工研究。E-mail：13152802379@163.com

通讯作者:
殷丽君，女，1977年生，副研究员。研究方向：隧道工程。E-mail：lijun.yin@bjut.edu.cn

中图分类号: U455
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出版历程
- 收稿日期: 2025-03-18
- 修回日期: 2025-05-15
- 录用日期: 2025-06-26
- 网络出版日期: 2026-06-08
- 刊出日期: 2026-06-08

Analysis of the wear state of the disc cutter based on the TBM cutter wear monitoring data

School of Architecture and Civil Engineering, Beijing University of Technology, Beijing 100124, China

摘要

摘要: TBM在长距离硬岩中掘进时，不可避免地会遇到滚刀磨损的问题。及时判断滚刀的磨损状态是降低刀具损耗、提高TBM施工效率的关键问题。本文依托于内蒙古引绰济辽输水工程，在TBM上搭载刀盘状态监测系统，实时获取滚刀的磨损量。通过分析正常磨损机制下单把滚刀的全寿命服役过程和滚刀破岩体积磨损速率的演变规律，得出滚刀全寿命服役过程中存在4个磨损阶段：加速磨损阶段、减速磨损阶段、稳定磨损阶段和二次减速磨损阶段。通过分析正常磨损机制与异常磨损机制下滚刀监测数据的特征，提出了基于滚刀磨损量波动范围和相邻滚刀温差的异常磨损判定方法。研究可为硬岩地层TBM滚刀磨损状态评价及施工换刀策略提供参考。
- 滚刀磨损 /
- 刀盘温度 /
- 监测系统 /
- 状态判定
Abstract: During long-distance hard rock tunneling with TBM (Tunnel Boring Machine), cutter wear is inevitable. Timely assessment of cutter wear status is critical for reducing tool consumption and improving TBM construction efficiency. Based on the field application of a cutting tool condition monitoring system installed on a TBM in the Inner Mongolia Chaoer River to Xiliao River water conveyance project, this study achieved real-time acquisition of cutter wear data. By analyzing the full-life service process of individual cutters under normal wear mechanisms and the evolution pattern of rock-breaking volume wear rates, four distinct wear stages were identified: accelerated wear stage, decelerated wear stage, stable wear stage, and secondary decelerated wear stage. Through comparative analysis of monitoring data characteristics under normal and abnormal wear conditions, an abnormal wear judgment method was proposed based on fluctuations in cumulative wear volume and temperature differences between adjacent cutters. The research provides practical references for evaluating cutter wear status in hard rock formations and optimizing cutter replacement strategies in TBM projects.
- cutter wear /
- cutting tool temperature /
- monitoring system /
- condition assessment

HTML全文

图 1 施工段各类岩性占比

Figure 1. Proportion of various lithologies in the construction section

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图 2 工程地质纵断面图

Figure 2. Engineering geological profile

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图 3 刀盘结构图

Figure 3. Structure of the cutterhead

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图 4 滚刀布置图

Figure 4. Disc cutter layout of TBM

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图 5 滚刀磨损量与破岩体积磨损速率图

Figure 5. Disc cutter wear and cutter wear rate per rock breaking volume

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图 6 22^#滚刀不同磨损阶段示意图

Figure 6. Schematic diagram of the different wear stages of the No. 22 rolling cutter

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图 7 全寿命滚刀磨损监测数据波动情况

Figure 7. Fluctuation of disc cutter wear monitoring data throughout the life cycle

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图 8 全寿命滚刀温度监测数据差值

Figure 8. Difference of life-cycle cutter temperature monitoring data

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图 9 滚刀磨损系统监测数据波动范围

Figure 9. Fluctuation range of the monitoring data of the disc cutter wear system

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图 10 滚刀偏磨状态图

Figure 10. Uneven wear pattern of disc cutters

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图 11 滚刀偏磨时滚刀温度变化及相邻滚刀温差

Figure 11. Temperature change of the disc cutter and the temperature difference of adjacent disc cutters when the disc cutter is eccentric grinding

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表 1 监测传感器安装信息

Table 1. Installation information of sensor

滚刀编号滚刀安装半径/mm 刀间距/mm

10^# 953 84
13^# 1205 84
15^# 1369 80
16^# 1449 80
21^# 1843 78
22^# 1921 78

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