Toughness enhancement mechanism of cement-sodium silicate composites based on fiber bridging and calcium ion regulation
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摘要: 在实际工程中,水泥−水玻璃(C-S)固结体因韧性不足,难以有效吸收动态载荷能量。为解决这一问题,提出CaO-EG-PP三元协同改性体系,通过调控钙离子浓度与聚丙烯纤维桥接作用,系统研究不同配比(0%~5%氧化钙(CaO)、0.04%乙二醇(EG)、0%~1%聚丙烯纤维(PP))对C-S固结体力学性能的影响,结合凝结时间、抗压强度、折压比、拉压比及抗冲击试验,揭示其韧性增强机制。结果表明,体积比(Vc∶Vs)由2∶1增至5∶1时,凝结时间缩短41.2%~ 54.2%;CaO(1%)+ EG(0.04%)组在PP掺量0.2%时抗压强度达6.75 MPa(较对照组提升13.4%),且弹性模量同步提高36.1%;CaO(3%)+ EG(0.04%)组拉压比较对照组提升5.4%~104.1%,PP桥接作用使完全开裂冲击耗能提升至147.15 J(对照组39.24 J)。研究表明,钙离子浓度优化平衡硅氧四面体电荷密度以稳定凝胶结构,EG氢键强化界面结合,纤维桥接与拓扑缠绕抑制微裂缝扩展,三者协同实现“离子调控−氢键稳定−纤维增韧”耦合增强。Abstract: Cement-sodium silicate (C-S) grout struggles to effectively absorb dynamic load energy in practical engineering due to insufficient toughness. To address this problem, a ternary synergistic modification system of CaO-EG-PP was proposed. By regulating calcium ion concentration and the bridging effect of polypropylene (PP) fibers, the effects of different mixing ratios (0%~5% calcium oxide (CaO), 0.04% ethylene glycol (EG), 0%~1% PP fibers) on the mechanical properties of C-S consolidates are investigated. Combined with experiments on setting time, compressive strength, flexural-compressive strength ratio, tensile-compressive strength ratio and impact resistance, the toughness enhancement mechanism is revealed. The results show that when the volume ratio (Vc∶Vs) increases from 2∶1 to 5∶1, the setting time is shortened by 41.2%~54.2%. For the group with 1% CaO + 0.04% EG, the compressive strength reaches 6.75 MPa at a PP fiber content of 0.2%, which is 13.4% higher than that of the control group, and the elastic modulus increases by 36.1% simultaneously. The tensile-compressive strength ratio of the group with 3% CaO + 0.04% EG is increased by 5.4%~104.1% compared with the control group, and the PP fiber bridging effect raises the impact energy consumption at complete cracking to 147.15 J (39.24 J for the control group). The study indicates that optimized calcium ion concentration balances the charge density of silicate tetrahedra to stabilize the gel structure, ethylene glycol strengthens interfacial bonding via hydrogen bonds, and fiber bridging together with topological entanglement inhibits microcrack propagation. The three components synergistically realize the coupled enhancement of ion regulation-hydrogen bond stabilization-fiber toughening.
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表 1 乙二醇技术指标
Table 1. Technical indicators of ethylene glycol
C2H6O2含量
/%密度(20 ℃)
/(g∙cm−3)相对分子含量 水分/% 灼烧残渣/% 酸度(以H+含量计)
/(mmol∙g−1)硫酸盐含量/% ≥99.5 1.112~1.115 62.07 0.2 0.005 0.001 0.002 表 2 材料配比
Table 2. Material ratio
水平 因素 CaO的掺量/%+EG的掺量/% PP的掺量/% 1 0.00(0 g)+0.00(0.0 g) 0.0(0 g) 2 1.00(10 g)+0.04(0.4 g) 0.2(2 g) 3 3.00(30 g)+0.04(0.4 g) 0.6(6 g) 4 5.00(50 g)+0.04(0.4 g) 1.0(10 g) 表 3 试验方案
Table 3. Experimental plan
编号 CaO的掺量/%+
EG的掺量/%PP的
掺量/%编号 CaO的掺量/%+
EG的掺量/%PP的
掺量/%1 0+0.00 0.0 9 3+0.04 0.0 2 0+0.00 0.2 10 3+0.04 0.2 3 0+0.00 0.6 11 3+0.04 0.6 4 0+0.00 1.0 12 3+0.04 1.0 5 1+0.04 0.0 13 5+0.04 0.0 6 1+0.04 0.2 14 5+0.04 0.2 7 1+0.04 0.6 15 5+0.04 0.6 8 1+0.04 1.0 16 5+0.04 1.0 表 4 抗冲击性能
Table 4. Impact resistance
编号 第一条可视裂缝 完全开裂 编号 第一条可视裂缝 完全开裂 次数 W1冲击耗能/J 次数 W2冲击耗能/J 次数 W1冲击耗能/J 次数 W2冲击耗能/J 1 2 19.62 4 39.24 9 1 9.81 2 19.62 2 2 19.62 5 49.05 10 4 39.24 7 68.67 3 3 29.43 4 39.24 11 1 9.81 2 19.62 4 6 58.86 11 107.91 12 4 39.24 7 68.67 5 9 88.29 10 98.10 13 3 29.43 4 39.24 6 11 107.91 15 147.15 14 1 9.81 3 29.43 7 9 8.29 14 137.34 15 2 19.62 4 39.24 8 3 29.43 5 49.05 16 2 19.62 10 98.10 -
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