Deformation control of a high-fill railway subgrade undercrossed by a three-span frame bridge
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摘要: 下穿既有运营铁路路基建设框构桥会引发既有铁路变形,降低轨道的平顺性,严重时会导致线路运营中断。以深圳市五和站交通疏解道路下穿平南铁路工程为研究背景,建立框构桥下穿既有铁路线路模型,结合现场实测数据分析不同切桩施工顺序下现浇框构桥下穿对上覆既有线的扰动变形,提出了现浇框构箱涵下穿工程的关键控制技术。计算结果表明:在框构桥现浇下穿过程中,各工况对应下的轨道沉降曲线呈对称分布趋势,轨道在支撑桩位置的沉降最小,沉降最大值发生在D梁跨中位置;框构桥跨度的增大导致其范围内铁路轨道水平位移变化增大;进行切桩顺序优化后,SGC10支撑桩位置范围轨道沉降值明显小于原方案轨道沉降值,沉降值减小49%,使得整个下穿范围的既有铁轨沉降及水平位移减小;分阶段切割既有支撑桩,将既有铁路轨道荷载分阶段施加到各框构桥上,进行多次的受力转换,可显著降低既有铁路轨道的沉降,并且提升既有铁路的平顺性。各工况条件下得到的铁路轨道变形与实测结果规律一致,该模型工具可对立交道口下穿过程中既有铁路轨道变形进行预测,并为类似铁路立交道口工程的安全施工提供建设经验。Abstract: The construction of a box-frame culvert under an existing operational railway embankment may trigger deformation of the existing railway and compromise track smoothness, potentially resulting in operational disruptions in severe cases. This study takes the traffic diversion road beneath the Pingnan Railway at Wuhe Station in Shenzhen as the engineering background. A numerical model of a frame bridge underpassing an existing railway line was established. Based on field monitoring data, the disturbance-induced deformation of the overlying existing railway during cast-in-situ frame bridge construction was analyzed under different pile-cutting sequences. Key control techniques in cast-in-situ box-frame culvert underpass construction were then proposed. The calculation results show that, during the cast-in-situ underpass construction of the frame bridge, the track settlement curves under various construction conditions exhibit a generally symmetrical distribution. The minimum track settlement occurs at the supporting pile locations, whereas the maximum settlement appears at the mid-span of the D-beam. An increase in the span of the frame bridge leads to more pronounced horizontal displacement of the railway track within the bridge span. After optimization of the pile-cutting sequence, the track settlement within the area of the SGC10 supporting pile is significantly smaller than that obtained using the original scheme, with the settlement reduced by 49%. Consequently, both the settlement and horizontal displacement of the existing railway track within the entire underpass area are reduced. By cutting the existing supporting piles in stages, the railway track load can be progressively transferred to different frame bridges, enabling multiple stages of load redistribution. This staged load-transfer process can significantly reduce track settlement and improve the smoothness of the existing railway. The calculated deformation patterns of the railway track under different construction conditions are consistent with the field monitoring results, indicating that the proposed modeling approach can be used to predict track deformation during railway underpass construction at grade-separated crossings and provide practical construction experience for the safe implementation of similar railway underpass projects.
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表 1 轨道静态几何尺寸容许偏差管理值
Table 1. Allowable deviation management values for track static geometry parameters
项目 作业验收 计划维修 临时补修 限速(45 km·h−1) 高低/mm 4 6 19 22 水平/mm 4 6 17 20 轨矩/mm +6 +7 +16 +19 −2 −4 −8 −9 表 2 土体物理力学参数指标
Table 2. Physical and mechanical parameters of soil
土层 土层厚度 /m 重度 /(kN·m−3) $ \mathrm{\mathit{E}}_{50}^{\text{ref}} $/MPa $ \mathit{\mathit{\mathrm{\mathit{E}}}}_{\text{oed}}^{\text{ref}} $/MPa $ \mathit{\mathrm{\mathit{E}}}_{\text{ur}}^{\text{ref}} $/MPa 黏聚力/kPa 内摩擦角/(°) 渗透系数/(m·d−1) 素填土 3 17.1 2.7 2.7 8.1 12.0 10.0 0.5 砾质黏性土 5.7 17.58 5.0 5.0 15 26.0 24.0 0.8 全风化花岗岩 2.3 17.89 10 10 30 28.0 26.5 0.5 强风化花岗岩 31.8 18.74 15 15 45 32.0 28.5 0.5 微风化花岗岩 43.7 26.50 250.0 250.0 1250 2000 40.0 0.3 表 3 模型中结构的物理力学参数
Table 3. Physical and mechanical parameters of the structure in the model
项目 重度/(kN·m−3) 弹性模量
/MPa泊松比 框构 25.0 3.25×104 0.2 铁路路基 17.0 2.50×104 0.2 D梁支撑桩 25.0 3.35×104 0.3 防护桩 25.0 3.35×104 0.3 钢材 78.5 2.00×105 0.3 表 4 施工阶段计算
Table 4. Calculation of construction stages
工序 说明 工序1 初始地应力平衡阶段 工序2 施作D梁支撑桩及路基防护桩 工序3 施作D梁纵向支撑梁 工序4 放坡开挖中间孔框构基坑 工序5 浇筑中间孔框构桥下素混凝土桩及框构桥主体 工序6 放坡开挖两侧孔框构基坑 工序7 浇筑两侧孔框构桥下素混凝土桩及框构桥主体 工序8 框构两侧回填 工序9 对框构顶部进行回填并切除框构
桥内支撑桩 -
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